Deep Cycle life 2000times Lifepo4 Prismatic Battery Cells for EV and Solar storage system

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1.Specifications for some capacity prismatic cells3.2v 50ah Lifepo4 Prismatic Battery Cell

NO.ITEMSPECIFICATION
1Nominal Capacity 50Ah
2Min Capacity 50Ah
3Operating Voltage 2.5V~3.65V2.0V~3.65V
4Standard Charging Current 0.5C
5Standard Charging Voltage Max. voltage for cell 3.65V
6Standard Discharging Current 1C
7Max. Discharging Current 2C
8Discharging Cut-off Voltage Min. voltage for cell 2.5V
9Operating Voltage 2.5V~3.65V2.0V~3.65V
10Internal Resistance(1kHz)1mΩ
11Delivery Capacity 30% SOC
12Operating temperature (Charge) 0~55℃
13Operating Temperature (Discharging) -20~55℃
14Battery weight about 1.1 kg

3.2v 100ah Lifepo4 Prismatic Battery Cell

Voltage (nominal,V)
3.2V
Cell Dimensions (mm)
Length: 173mm,Width:133mm,Thickness: 48mm
Cell Weight (g)
2.3Kg
Cell Capacity (nominal/minimum, Ah)
100Ah
Internal Impedance (1kHz AC typical, m-)
≤ 0.35mΩ (At 0.2C rate, 2.0V cut-off)
Cycle Life at 0.2C Discharge, 100% DOD
≥2000 times (100% DOD till 80% of initial capacity at 0.2C rate, IEC Standard)
Operating Temperature
Charging:0°C ~ 45°C;Discharging: -20°C ~ 60°C(The cell surface temperature cannot exceed 70°C)
Storage Temperature
Temperature: -10°C ~ +35°C;Humidity:65%±20%RH(optimal store temperature of 23 ± 5°C for long term storage)

 

3.2v 200ah LLifepo4 Prismatic Battery Cell

Nominal Capacity
200AH
Rated voltage
3.2V
Energy density (Wh/kg)
117
Internal Resistance
2mΩ
Charge (CC-CV)
1C
Charge (float)
3C
Max. charging current
400AH
Standard. charging voltage
3.65V
Recommended charging current
100AH
Max. continuous discharging current
200AH
Max.pulse discharging current(30seconds)
400AH
Recommended discharging current
200AH
Max. End-off discharged voltage
2.65V
Self discharge rate (monthly)
3%
Dimension
53*200*300MM
Weight (Approx.)
5.5KG
Working temperature
Charging
Discharging
Storage temperature
In one month
In six months

2.Cylindrical Cells

The cylindrical cell continues to be one of the most widely used packaging styles of today. With its superiority making it easy to manufacture and have excellent mechanical stability. Tubular cylinders can withstand high internal stress without deformation.

Many lithium and nickel-based cylindrical cells include a positive thermal coefficient (PTC) switch. When exposed to excessive current, the normally conductive polymer heats up and becomes resistive, stopping the current flow and acting as short circuit protection. Once the short is removed, the PTC cools down and returns to the conductive state.

Most cylindrical cells also feature a pressure relief mechanism, and the simplest design utilizes a membrane seal that ruptures under high pressure. Leakage and dry-out may occur after the membrane breaks. Re-sealable vents with a spring-loaded valve are the preferred design. Some consumer Li-ion cells include the Charge Interrupt Device (CID) that physically and irreversibly disconnect the cell when activated to an unsafe pressure builds up.

3.Pismatic Cells

Introduced in the early 1990s, the modern prismatic cell satisfies the demand for thinner sizes. Wrapped in elegant packages resembling a box of chewing gum or a small chocolate bar, prismatic cells make optimal use of space by using the layered approach. Other designs are wound and flattened into a pseudo-prismatic jelly roll. These cells are predominantly found in mobile phones, tablets and low-profile laptops ranging from 800mAh to 4,000mAh. No universal format exists and each manufacturer designs its own.

Prismatic cells are also available in large formats. Packaged in welded aluminum housings, the cells deliver capacities of 20–50Ah and are primarily used for electric powertrains in hybrid and electric vehicles. Figure 5 shows the prismatic cell.

Prismatic cells are the most popular today due to their large capacity. The shape can connect easily four batteries at once to form a battery pack.

4.Cylindrical Advantages

The cylindrical cell design has good cycling ability, offers a long calendar life and is economical, but is heavy and has low packaging density due to space cavities.

The cylindrical cell battery has a strong and robust advantage as its casing has protected. Batteries, in this case, are more resistant to working at hot temperatures. Resistance to shocks is also excellent, then this battery is often familiar to use on electric vehicles. Many cells are combined in series and parallel to increase battery voltage and capacity. If one cell is damaged, the impact on the whole package is low.

Typical applications for the cylindrical cell are power tools, medical instruments, laptops, and e-bikes. To allow variations within a given size, manufacturers use partial cell lengths, such as half and three-quarter formats, and nickel-cadmium provides the largest variety of cell choices. Some spilled over to nickel-metal-hydride, but not to lithium-ion as this chemistry established its own formats.

5.Prismatic Disadvantages

Prismatic cells consist of many positive and negative electrodes that are flanked together making it possible for short circuit and inconsistency. Prismatic cells die faster because thermal management is less efficient and relatively sensitive to deformation in high-pressure situations. Other disadvantages include a limited number of standard sizes and higher average hourly wattage prices. BMS is also complicated to handle this sell because of the capacity that is owned.

6.Selecting Your Cell

Most often, choosing your lithium battery’s cell design comes down to space, cost and safety considerations.

If your lithium application requires strong power, performance and longevity with less concern for use of space, consider picking up a cylindrical cell. If overloading becomes a concern, opt for cylindrical’s improved safety profile. However, if your lithium application requires power packed into a small space and you’re able to handle the cost, prismatic is your best bet.

Right now, the cost-effective cylindrical model controls market share. However, as new products create a need for increasingly space-conscious solutions, battery technology advances and prices change, demand for prismatic cells is expected to increase.

7.How Lithium-ion Batteries Work

Lithium-ion battery packs come in all shapes and sizes, but they all look about the same on the inside. If you were to take apart a laptop battery pack (something that we DO NOT recommend because of the possibility of shorting out a battery and starting a fire) you would find the following:

  • The lithium-ion cells can be either cylindrical batteries that look almost identical to AA cells, or they can be prismatic, which means they are square or rectangular The computer, which comprises:
  • One or more temperature sensors to monitor the battery temperature
  • voltage converter and regulator circuit to maintain safe levels of voltage and current
  • A shielded notebook connector that lets power and information flow in and out of the battery pack
  • voltage tap, which monitors the energy capacity of individual cells in the battery pack
  • battery charge state monitor, which is a small computer that handles the whole charging process to make sure the batteries charge as quickly and fully as possible.

If the battery pack gets too hot during charging or use, the computer will shut down the flow of power to try to cool things down. If you leave your laptop in an extremely hot car and try to use the laptop, this computer may prevent you from powering up until things cool off. If the cells ever become completely discharged, the battery pack will shut down because the cells are ruined. It may also keep track of the number of charge/discharge cycles and send out information so the laptop’s battery meter can tell you how much charge is left in the battery.

It’s a pretty sophisticated little computer, and it draws power from the batteries. This power draw is one reason why lithium-ion batteries lose 5 percent of their power every month when sitting idle.

8.GENERAL ADVANTAGES OF LITHIUM ION BATTERY

1. Smaller and lighter: Li-ion battery is lighter than other rechargeable batteries in consideration of battery capacity. This makes it more practical in portable consumer electronic devices in which physical specifications such as weight and form factor are considered important selling points.

2. High energy density: Li-ion battery has higher energy density than other rechargeable batteries. This means having high power capacity without being too bulky. This is suitable for use in power-hungry devices such as laptops and smartphones. Advancements in technology open potential for higher capacities.

3. Low self-discharge: Li-ion battery also has a low self-discharge rate of about 1.5 percent per month. This means that the battery has a longer shelf life when not in used because it discharges slowly than other rechargeable batteries. Take note that nickel-metal hydride battery has a self-discharge of 20 percent per month.

4. Zero to low memory effect: Li-ion battery has zero to minimal memory effect. Take note than memory effect is a phenomenon observed in rechargeable batteries in which they lose their maximum energy capacity when repeated recharged after being only partially discharged. This memory effect is common in nickel-metal hydride rechargeable batteries such as NiCd and NiMH.

5. Quick charging: Li-ion battery is quicker to charge than other rechargeable batteries. It actually takes a fraction of a time to charge when compared to counterparts.

6. High open-circuit voltage: Li-ion battery has a chemistry that results in higher open-circuit voltage than other aqueous batteries such as lead acid, nickel-metal hydride, and nickel-cadmium.

7. Longer lifespan: Li-ion battery can typically handle hundreds of charge-discharge cycles. Some lithium ion batteries loss 30 percent of their capacity after 1000 cycles while more advanced lithium ion batteries still have better capacity only after 5000 cycles.

9.GENERAL DISADVANTAGES OF LITHIUM ION BATTERY

1. Expensive: Li-ion battery is expensive to manufacture. In fact, the total product cost of this battery is around 40 percent higher than nickel-metal hydride battery. Take note that this battery needs an on-board computer circuitry to manage and ensure that voltage and current are well within the safe limits. This circuitry makes it more expensive.

2. Sensitivity to high temperature: Li-ion battery is susceptible to the downside of too much heat caused by overheating of the device or overcharging. Heat causes the cells or packs of this battery to degrade faster than they normally would.

3. Aging effect: Li-ion battery will naturally degrade as soon as they leave the factory. This means that it is not completely durable despite longer charge-discharge lifecycle because of this normal degradation that transpires whether consumers use them or not. Storage in a cool place at 40 percent charge reduces the aging effect.

4. Deep discharge: Li-ion battery has low self-discharge. The general integrity of this battery remains intact even if partially discharged. However, deep discharge or when the voltage of a lithium ion cell drops below a certain level, it becomes unusable.

5. Safety concerns: Li-ion battery may explode when overheated or overcharged. This is because gasses formed by electrolyte decomposition increases the internal pressure of the cell. Overheating or internal short circuit can also ignite the electrolyte and cause fire. This risk might also subject li-ion batteries to transportation restrictions, especially when shipped in larger quantities.

10.Other lifepo4 li -ion battery  12V 24V 100AH 200AH completely battery pack with BMS

11.PACKING AND SHIPPING

  1. by UPS/DHL/FEDEX( It takes 3-5 days to arrive after all details confirmed)
  2.  by air cargo( It takes about one week to arrive after all details confirmed)
  3. B y sea shipment ( It takes about one month to arrive after received the deposit and confirmed all details )
  4. Port:FOB Hongkong or CIF terms.
  5. Shipment date within 30 days after confirmed all information and received the deposit.
  6. payment terms:TT /LC

12.FAQ for our battery companies ?

1,Q: What’s the main product in QS?

A: Rechargeable battery. Li-ion, Lipo battery and power battery pack.

2,Q: What is overcharge?

A: After charge, tested the batteries’ initial state and capacity. Charge to 10.0V at 3C current, then charge to 0.01C at CV mode. Observe changes in battery appearance.

3,Q: What is over discharge?

A: After charge, test the batteries’ initial state. When the batteries are normal, discharge to 0V at 0.5C. Observe changes in battery appearance

4,Q: Can I have a sample order?

A: Yes, we accept sample order to test and check quality. Batteries can be made as require.

5,Q: Do you have MOQ limit?

A: Yes, we have MOQ limit for mass production, but it depends on battery model. Please contact us for details.

6,Q: How about the lead time?

A: Samples will takes 5-7 business days. Mass production will takes 15-25 days. It depends on quantity.

7,Q: How about shipping and delivery time?

A: Generally, battery will be shipped via Express, such as DHL, TNT, FedEx and UPS, delivery time is 3-5 business days. Or DDP service, delivery time is 11-15 business days. Airline and sea shipping also available.

8,Q: What about after-sale service?

A: We will offer you 1 year guarantee. If there are any problems, please inform us, we will offer you positive solutions.

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